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How to make a tennis ball

posted by Jason Kottke   Jul 26, 2016

This is a beautifully shot video of the process for making tennis balls, from what looks like bread dough in the first steps to stamping the logo on the ball right before it goes into the canister.

I was commissioned to make a film and shoot a set of images by ESPN for Wilson, to show the manufacturing process of their tennis balls for the US Open. We flew to the factory, shot the film and stills in one day then flew home. Its an amazingly complex manufacture, requiring 24 different processes to make the final ball. It was hot, loud and the people who worked there, worked fast. So much beauty in each stage. I love the mechanics of how things are made, it fills me with great pleasure.

I love the little hand-clasper bots that put the yellow felt on the balls. One question though: the entire video is shot at normal speed, but the people putting the felt on the balls, that seemed sped up. But maybe they were just moving that fast?

Speaking of, feel free to have many possibly conflicting feelings about the people making the balls and their inevitable future replacement by a fully automated system. I know I did! (thx, damien)

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